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Automotive Industry Applications

Automotive Industry Applications

Recommended Machine Models

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TDBX Series TDBX Series
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Description

Automotive components must combine high impact resistance, chemical resistance, dimensional stability, and lightweight construction to meet demanding vehicle safety and performance requirements. SUZHOU TONGDA MACHINERY CO.,LTD integrates multi-layer co-extrusion, intelligent process control, supercritical physical foaming, and other advanced technologies to provide high-performance blow molding solutions for automotive components.

Why Choose SUZHOU TONGDA MACHINERY CO.,LTD?

· Comprehensive Core Process Technology:

Our technology portfolio includes multi-layer co-extrusion, 3D vacuum-assisted molding, and supercritical physical foaming, supported by multiple patented technologies. These solutions are suitable for manufacturing automotive air ducts, fuel tanks, windshield washer reservoirs, protective shields, and other structural and functional components.

· Precision Molding & Structural Stability:

High-performance extrusion systems combined with advanced multi-layer flow-channel die heads ensure uniform material distribution across different layers. This enables precise wall-thickness control and stable structural performance for critical components such as fuel tanks, air ducts, and washer reservoirs.

· Globally Recognized Quality:

Our equipment is CE certified and exported to Europe, North America, Southeast Asia, and other international markets. With proven manufacturing capabilities and consistent equipment performance, SUZHOU TONGDA MACHINERY CO.,LTD has earned the trust of customers worldwide.

Related Technologies & Automation Solutions

· Supercritical Physical Foaming Technology:

This technology uses an inert gas in a supercritical fluid state as the physical blowing agent, eliminating the need for chemical blowing agents and minimizing chemical residues. It can improve product stiffness and impact resistance while enabling significant weight reduction. For equivalent component weight, the foamed structure can achieve approximately 1.1–1.5× greater wall thickness, while also enhancing thermal insulation. This makes supercritical physical foaming an important technology for lightweight automotive components.

  

· 3D Vacuum-Assisted Molding Technology:

Designed for three-dimensionally curved automotive air ducts, this technology uses vacuum applied at the end of the mold after mold closing to guide the parison into the desired three-dimensional cavity position. It enables the production of flash-free molded components, reduces required clamping force, and eliminates the need for external diameter trimming, significantly reducing material waste and energy consumption.

  

· High-Efficiency, Low-Energy Extrusion Technology:

The extrusion system clearly separates the functional zones of the extruder, enabling rapid pressure buildup, efficient melt plasticization, and short-path high-shear processing while minimizing heat loss throughout the process. A direct-coupled motor and gearbox, combined with IKV forced feeding and servo drive technology, delivers optimized material conveying and extrusion efficiency, achieving approximately 3%–5% energy savings compared with conventional configurations.

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